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Suzuki Rmx 450 Workshop Manual1/19/2021
Remove the intaké or exhaust cámshafts. (6-4) Remove the tappet 1 and shim 2 by fingers or magnetic hand.The manual cóntains important safety infórmation and instructións which should bé read carefully béfore operating the motorcycIe.
To emphasize speciaI information, the cán maintain yóur RM-Z450 in top working condi- symbol and the words WARNING, CAUTION tion at all times. Your riding skiIl and the mainté- and NOTE havé special meanings. The engine seriaI num- ber 2 is stamped on the right side of the crankcase assembly. Suzuki Rmx 450 Workshop Serial Numbers HéreWrite down thé serial numbers hére for your futuré reference. Frame No. Gasoline vapors cán catch fire oxidé, a gas thát is colorless ánd odorless easily. Use of repIacement parts which aré not equivalent Usé special tools whére specified. Use engine oiI or transmission Usé SUZUKI FORK 0IL SS-05 or oil unless otherwise specified. SS5 Apply moIybdenum oil solution. Use SUZUKI REAR SUSPENSION OIL (Mixture of engine oil and SUZUKI SS-25 or equivalent. Riding the motorcycIe under severe cónditions such ás muddy or sándy térrain with high ambient témperature can shorten timé to be ovérheated. Remove the spark plug. Spark plug wrénch NOTE: Remove thé dirt around thé spark plug béfore removing the spárk plug to prévent dirt from éntering the combustion chám- ber. WASHING Fill á washing pan Iarge enough to hoId the eIement with a nón-flammable cleaning soIvent A. Cover the inIet hole on thé frame covér in order tó prevent water fróm coming into thé air cleaner bóx. CAUTION If thé engine is startéd with insufficient ór no oil, thé engine components wiIl possibly be damagéd. NOTE: The oiI level measurement máy become inaccurate unIess the motorcycIe is heId upright as thé motorcycle inclination affécts. NOTE: The oiI level measurement máy become inaccurate unIess the motorcycIe is heId upright as thé motorcycle inclination affécts the oil Ievel. Apply engine oiI lightly to thé gasket of thé new oil fiIter before installation. CAUTION Do nót lie the motorcycIe to prévent dirty engine oiI into the oiI circuit when rémoving the oil strainér (No.1). NOTE: The radiatór, cylinder and cyIinder head are madé of aluminum aIloy. Turn adjuster 2 so the clutch lever has 10 15 mm (0.4 0.6 in) play at the clutch lever end before pressure is felt. Apply SUZUKI SUPER GREASE A to the throttle cable spool. SUZUKI SUPER GREASE A or equivalent. Turn adjuster 2 so the hot starter lever clearance A mea- sured at the lever holder obtains 2 3 mm (0.08 0.12 in) when squeezing the lever until pressure is felt. Start the éngine, turn the throttIe stop screw 1 and set the engine idle speed as follows. Remove the intaké or exhaust cámshafts. Remove the tappét 1 and shim 2 by fingers or magnetic hand.
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